Complex PEEK Suction Nozzle | Thin-Wall Milling & Multi-Feature Integration

We machined a custom-shaped PEEK suction nozzle featuring thin-wall sections and multiple functional features in a single workpiece. Designed for a high-speed automation line, this part combines lightweight construction with structural rigidity, ensuring stable performance over millions of cycles.

Project Overview

Key Technical Highlights

• Thin-Wall Machining: Maintained structural integrity while achieving wall thickness as low as 0.8mm.
• Multi-Feature Integration: Combined suction tip, mounting flange, and alignment features into one monolithic part.
• Wear-Resistant Surface: PEEK offers excellent abrasion resistance, extending nozzle life in continuous-use environments.

Quality Verification

Full 3D scanning inspection (GOM Scan) to validate complex contour against CAD model. First-article inspection report included with each batch.

Industry Applications

✓ Automated assembly lines
✓ Packaging machinery
✓ Robotics end-of-arm tooling

Why Partner With Us?

• 5-axis and 3+2 machining capabilities for complex geometries
• Experienced in thin-wall plastic part optimization
• Fast turnaround on custom prototypes and production runs